Abstract

  Solid dosage forms are invariably multiparticulate systems of heterogenous particle size distribution. The purpose of this study was to investigate the effect of particle size distribution of paracetamol granules on some tablet mechanical properties of paracetamol tablets. Granules were formed by wet massing paracetamol powder (200 g) with 20% (w/w) of maize starch mucilage as binder. Resulting granules were classified into different size fractions (212 - 1700 µm) by sieve analysis and samples of granules from the various size fractions were compressed into tablets of weight 500 ± 4.3 mg, diameter 12.3 ± 2.3 mm and thickness 3.6 ± 1.2 mm, using a single punch tablet machine at a compression pressure load of 7 arbitrary units on the load scale. The tablets were equilibrated for 24 h before evaluation. Tablet mechanical parameters evaluated were packing fraction (Pf), tensile strength (T), particle density, porosity and friability. The results showed that T values and friability index decreased slightly from 1.48 MNm-2 to 1.35 MNm-2 and 1.77 to 0.93%, respectively, following an increase in the granule sizes from 212 to 1700 µm. These differences were, however, not statistically significant. The packing fraction (Pf) of the tablets increased from 0.853 to 0.960 significantly following an increase in granule size from 212 to 1700 µm. The indication is that there is a higher degree of consolidation of the compacts formed from larger granules as a result of plastic deformation and fragmentation than those from smaller granules. The study showed that varying the granule size distribution in a powdered bed affects some tablet mechanical characteristics. The implication of this is that the granule sizes should be controlled during tableting and/or filling into capsule in order to avoid weight and content variation while ensuring that only tablets with desirable mechanical characteristics are formed.   Key words: Particle size, paracetamol granule, tensile strength, friability, tablet characteristics.

Highlights

  • The formulation of solid dosage forms involves processing of multiparticulate powders which are heterogenous in shape, size and size distributions

  • The implication of this is that the granule sizes should be controlled during tableting and/or filling into capsule in order to avoid weight and content variation while ensuring that only tablets with desirable mechanical characteristics are formed

  • The packing fraction of the tablets compressed from the various size fractions were generally dependent on the granule sizes

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Summary

Introduction

The formulation of solid dosage forms involves processing of multiparticulate powders which are heterogenous in shape, size and size distributions. Individual drug particles in a powder bed vary widely in shape, size and size distribution. An essential desire of some pharmaceutical preparations such as dusting powder is the need to flow (Gunn and Carter, 1965). The importance of regular flow properties of powder or granules from the hopper to the die of the machine can not be over emphasized. The need to ensure the free flow properties of powders poses a lot of challenges to the pharmaceutical formulator and there is a desire for pre-granulation procedure prior to further processing

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