Abstract

BackgroundEfficient microbial production of chemicals is often hindered by the cytotoxicity of the products or by the pathogenicity of the host strains. Hence 2,3-butanediol, an important drop-in chemical, is an interesting alternative target molecule for microbial synthesis since it is non-cytotoxic. Metabolic engineering of non-pathogenic and industrially relevant microorganisms, such as Escherichia coli, have already yielded in promising 2,3-butanediol titers showing the potential of microbial synthesis of 2,3-butanediol. However, current microbial 2,3-butanediol production processes often rely on yeast extract as expensive additive, rendering these processes infeasible for industrial production.ResultsThe aim of this study was to develop an efficient 2,3-butanediol production process with E. coli operating on the premise of using cost-effective medium without complex supplements, considering second generation feedstocks. Different gene donors and promoter fine-tuning allowed for construction of a potent E. coli strain for the production of 2,3-butanediol as important drop-in chemical. Pulsed fed-batch cultivations of E. coli W using microaerobic conditions showed high diol productivity of 4.5 g l−1 h−1. Optimizing oxygen supply and elimination of acetoin and by-product formation improved the 2,3-butanediol titer to 68 g l−1, 76% of the theoretical maximum yield, however, at the expense of productivity. Sugar beet molasses was tested as a potential substrate for industrial production of chemicals. Pulsed fed-batch cultivations produced 56 g l−1 2,3-butanediol, underlining the great potential of E. coli W as production organism for high value-added chemicals.ConclusionA potent 2,3-butanediol producing E. coli strain was generated by considering promoter fine-tuning to balance cell fitness and production capacity. For the first time, 2,3-butanediol production was achieved with promising titer, rate and yield and no acetoin formation from glucose in pulsed fed-batch cultivations using chemically defined medium without complex hydrolysates. Furthermore, versatility of E. coli W as production host was demonstrated by efficiently converting sucrose from sugar beet molasses into 2,3-butanediol.

Highlights

  • Efficient microbial production of chemicals is often hindered by the cytotoxicity of the products or by the pathogenicity of the host strains

  • Expression of these genes should enable production of 2,3-butanediol production in E. coli (Fig. 1). This approach was expanded by the expression of each gene from an individual constitutive promoter to enable fine-tuning of expression levels

  • Using E. coli W, an efficient 2,3-butanediol production process was established without the requirement for addition of complex hydrolysates such as yeast extract or peptones

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Summary

Introduction

Efficient microbial production of chemicals is often hindered by the cytotoxicity of the products or by the pathogenicity of the host strains. Metabolic engineering of non-pathogenic and industrially relevant microorganisms, such as Escherichia coli, have already yielded in promising 2,3-butanediol titers showing the potential of microbial synthesis of 2,3-butanediol. The pathogenic nature of these strains limits the use as industrial production hosts [10, 11] To overcome these issues, metabolic engineering of non-pathogenic microorganisms with minimal medium requirements and superior growth characteristics is favorable considering subsequent industrial applications. E. coli can grow in minimal culture medium and most industrially relevant strains utilize a broad range of carbon sources including pure sugars such as glucose, xylose and arabinose [13] as well as cheap industrial waste products such as acetate [14]. Due to the extensive studies of E. coli, a broad range of genetic tools is available for insertions and modifications of metabolic pathways [26,27,28]

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