Energy-saving mechanism and parametric analysis of the high back-pressure heating process in a 300 MW coal-fired combined heat and power unit

Abstract

Comprehensive and parametric analyses were conducted to investigate the thermal characteristic of the high back-pressure (HBP) heating process based on a 300 MW coal-fired combined heat and power (CHP) unit. The results indicated that the HBP design promoted the thermal efficiency of the unit by 5.97% (absolute value) and cut down the standard coal consumption rate by 23.52 g/(kW·h), attributing to the exhaust steam recovery efficiency of 57% and the unit generation power increase of 24.58 MW. On the grounds of the first and second laws of thermodynamics, the detailed energy-saving mechanism of the HBP heating concept was synthetically explored by the analyses of energy and exergy flows and graphical exergy, and the results showed that the HBP heating configuration improved the unit performance by reducing the exhaust steam energy loss and the extraction steam flow rate and raising the exergy efficiency of the heat exchange process. The impacts of the primary parameters (unit generation load, unit heating load, supply & return-water temperatures and turbine back-pressure) on the performance of the HBP-CHP unit were also examined and optimization suggestions were put forward. Besides, the heat and power coupling characteristic of the HBP-CHP unit was discussed.