Energy-Efficient Electro-Hydraulic Power Source Driven by Variable-Speed Motor

Abstract

Hydraulic systems are widely used in industry due to their small size-to-power ratios and their ability to produce very large linear force and torque. In traditional hydraulic systems, a variable pump driven by an electric motor is often used as power source. In these systems, the electro-hydraulic power source always operates at its rated speed, causing lots of noise and low energy consumption, especially in no-load and light-load conditions. These problems can be solved by changing the speed of the electric motor according to the load state of the electro-hydraulic power source. In order to improve the energy efficiency of the electro-hydraulic power source and realize pressure and flow control on the basis of low cost, this paper presents the power-source structure of a variable-displacement pressure-compensated pump driven by a variable-speed electric motor; this controls the flow by adjusting the electric motor speed and controls the pressure with the variable-displacement pressure-compensated pump. However, for the variable-speed system, the starting of the electric motor with a load is relatively slow; this makes it difficult to meet the demand of flow control, and will also have a great impact on the power grid. To address these problems, a hydraulic accumulator is introduced to the inlet port of the hydraulic pump to assist in starting the pump. This method can realize the combined control of pressure, flow and power, and has high energy efficiency. This research uses experiments to verify the feasibility of the scheme, and the results show that the starting periods of the power source can be shortened from 2.8 s to 0.7 s when the load pressure is about 18 MPa. Furthermore, regarding maintaining pressure without flow outputs, the energy consumption of the designed power source can be reduced by almost 30% compared with a pure variable-displacement power source.