Abstract

Environmental concerns and soaring energy prices have brought huge pressure of energy saving and emission reduction to tissue paper mills. Electricity is one of the main energy sources of tissue paper mills. The production characteristics of tissue paper mills make it easy to decrease energy cost by using time-of-use (TOU) electricity tariffs. This study investigates the bi-objective energy-efficiency scheduling of tissue paper mills under time-of-use electricity tariffs, the objectives of which are makespan and energy cost. First, considering the processing energy cost, setup energy cost, and transportation energy cost, an energy cost model of a tissue paper mill under TOU electricity tariffs is established. Second, the energy-efficiency scheduling model under TOU electricity tariffs is built based on the energy cost model. Finally, on the basis of decomposition and teaching–learning optimization, this study proposes a novel multi-objective evolutionary algorithm and further combined with the variable neighborhood search to solve the problem. The case study results demonstrate that our study of tissue paper mill energy saving is feasible, and the proposed method has better performance than the existing methods.

Highlights

  • The paper industry is an energy-intensive industry

  • In order to demonstrate the feasibility of the energy-efficiency scheduling model under TOU electricity tariffs for tissue paper mills and the superiority of the proposed IMOEA/DTL, three popular multi-objective optimization algorithms, namely, MOEA/DMR [31], Non-dominated Sorting Genetic Algorithm II (NSGA-II), and Strength Pareto Evolutionary Algorithm 2 (SPEA2), are compared with the IMOEA/DTL in eight scheduling problems

  • W, X, Y, and Z represent the solutions obtained by MOEA/D-MR, NSGA-II, SPEA2, and IMOEA/DTL, respectively

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Summary

Introduction

The paper industry is an energy-intensive industry. In 2019, its energy consumption reached 1483.2 trillion British thermal units (Btu), of which electricity consumption was 205.3 trillion Btu. [1]. Scholars have carried out a lot of research on energy-efficiency scheduling under TOU electricity tariffs in different generic manufacturing systems. Simple manufacturing systems, such as single machine and parallel machine, have been studied by many researchers [10,11,12,13]. Many research studies on energy-efficiency scheduling under TOU electricity tariffs fails to consider the setup energy cost and the transportation energy cost. This study investigates the energy-efficiency scheduling under TOU electricity tariffs for tissue paper mills.

Problem Description and Modeling
Energy Cost Modeling
Energy-Efficiency Scheduling Modeling
Variable Neighborhood Search
Case Study
Experiment Data
Performance Metrics
Parameters Setting
Results and Discussion
Conclusions

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