Abstract

Three-dimensional-printed concrete (3DPC), which is also termed as digital fabrication of concrete, offers potential development towards a sustainable built environment. This novel technique clearly reveals its development towards construction application with various global achievements, including structures such as bridges, houses, office buildings, and emergency shelters. However, despite the enormous efforts of academia and industry in the recent past, the application of the 3DPC method is still challenging, as existing knowledge about its performance is limited. The construction industry and building sectors have a significant share of the total energy consumed globally, and building thermal efficiency has become one of the main driving forces within the industry. Hence, it is important to study the thermal energy performance of the structures developed using the innovative 3DPC technique. Thermal characterization of walls is fundamental for the assessment of the energy performance, and thermal insulation plays an important role in performance enhancements. Therefore, in this study, different wall configurations were examined, and the conclusions were drawn based on their relative energy performance. The thermal performance of 32 different 3DPC wall configurations with and without cavity insulation were traced using validated finite element models by measuring the thermal transmittance value (U-value). Our study found that the considered 3DPC cavity walls had a low energy performance, as the U-values did not satisfy the standard regulations. Thus, their performance was improved with cavity insulation. The simulation resulted in a minimum thermal transmittance value of 0.34 W/m2·K. Additionally, a suitable equation was proposed to find the U-values of 100 mm-thick cavity wall panels with different configurations. Furthermore, this study highlights the importance of analytical and experimental solutions as an outline for further research

Highlights

  • Complying with currently available geometries of 3D-printed concrete (3DPC) walls in the industry and the cavity arrangements proposed by Wang et al [24], this study numerically investigated the energy performance of the innovative 3DPC wall configurations

  • This study offers a vision to the future investigation of energy-efficient, complex 3DPC structures that can be utilized in the construction industry

  • The U-values results obtained from the finite element analysis (FEA) using Abaqus were compared with the results presented by Alkhalidi and Hatuqay [31], who calculated the U-value of the wall configurations with air gap and cavity filled with expanded polylactic acid (E-PLA)

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Summary

Introduction

The future sustainability of the built environment and the significant potential contribution of energy-efficient buildings have become crucial concerns nowadays. The construction industry is one of the sectors that requires substantial improvements to reduce its adverse effects on the environment and climate change [1,2]. This industry has a great influence on the environment in its energy utilization, as it uses more than 50% of all raw material globally, releases the largest amount of carbon, and is accountable for 40% of total energy consumed globally [1,3,4,5,6]. There is a necessity to use some regulations and initiatives to achieve these interests to enhance the energy efficiency in buildings [8]

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