Abstract

This study presents a comparative energy, exergy, and life cycle climate performance (LCCP) analysis of various refrigerants in a cascade refrigeration system (CRS). The refrigerants analyzed in the low-temperature cycle (LTC) include R-23, R-116, R-41, R-170, R-1150, and R-1132a whereas high-temperature cycle (HTC) utilizes R-404A, R-455A, R-454C, R-459B, R-161, R-290, R-1270, and R-1234yf. For the first time for CRS, LCCP analysis is conducted and fourth generation low GWP and less flammable prospective refrigerants R-1132a, R-455A, R-454C, R-459B are analyzed. The study aims to find a refrigerant pair that outperforms R-23/R-404A in terms of thermodynamic efficiency while also considering environmental impact and safety considerations. Among the 48 refrigerant groups analyzed, the study reveals that R-170/R-161 and R-41/R-161 demonstrate superior performance in terms of thermodynamic efficiency and environmental impact assessment whereas the largest exergy destruction components are HTC/LTC compressors. However, if flammability is a major concern, the recommended refrigerant pair is R-1132a/R-1234yf, as it is a suitable alternative in terms of safety considerations while still maintaining favorable thermodynamic and environmental performance.

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