Abstract

In this work, a novel porous-structure electrochemical PbO2 filter (PEF-PbO2) was developed to achieve the reuse of bio-treated textile wastewater. The characterization of PEF-PbO2 confirmed that its coating has a variable pore size that increases with depth from the substrate, and the pores with a size of 5 μm account for the largest proportion. The study on the role of this unique structure illustrated that PEF-PbO2 possesses a larger electroactive area (4.09 times) than the conventional electrochemical PbO2 filter (EF-PbO2) and enhanced mass transfer (1.39 times) in flow mode. The investigation of operating parameters with a special discussion of electric energy consumption suggested that the optimal conditions were a current density of 3 mA cm−2, Na2SO4 concentration of 10 g L−1 and pH value of 3, which resulted in 99.07% and 53.3% removal of Rhodamine B and TOC, respectively, together with an MCETOC of 24.6%. A stable removal of 65.9% COD and 99.5% Rhodamine B with a low electric energy consumption of 5.19 kWh kg−1 COD under long-term reuse of bio-treated textile wastewater indicated that PEF-PbO2 was durable and energy-efficient in practical applications. Mechanism study by simulation calculation illustrated that the part of the pore of the PEF-PbO2's coating with small size (5 μm) plays an important role in this excellent performance which provides the advantage of rich ·OH concentration, short pollutant diffusion distance and high contact possibility.

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