Energy efficient modernization of KVG and TGV boilers

Abstract

At present, the district heating systems of Ukrainian cities are in a critical state. They need significant modernization. This especially applies to very important components of district heating systems – heating water boilers. Unsatisfactory condition of boilers is mainly due to the obsolescence of basic equipment, including boilers. The operating time of them exceeds the passport lifetime. There ia a lack of modern automation, especially in terms of controlling operating modes. Nominal power of them exceeds the real heat loads. The range of hot water boilers used is not large. These are low-power boilers of the series NDIST, "Universal", "Energiia", "Fakel" and others, medium-power boilers of the series TVG and KVG and high-power boilers of series PTVM and KVGM. According to their prevalence, special attention should be paid to boilers of the series TVG and KVG. The series are installed on quarter boiler houses. The boilers of these series have an efficient design of the furnace volume and an optimized design of the convective part. Nevertheless, in terms of automation, gas supply and air supply systems, they no longer meet today's requirements. They are outdated comparing to the achieved level of technical solutions. The article discusses the main shortcomings of the design of boilers: insufficient durability of the gas collector in the hearth burner, small diameter of the pipes of the convective part and the use of fireclay materials in the setting of the burners. The first two shortcomings were overcome by the developers by the increase in the diameter of the pipes of convective packages and the modernization of MPIG-3 hearth burners. The third shortcoming should be overcomed by replacing the setting with a modern one during off-season repairs. Reserves for improving the energy efficiency of boilers of these series are found. To do this, it is necessary to install additional convective heating surfaces (economizers or air-heaters), replace the setting and equip the boilers with a modern automation system with cascading the burners. It allows improving efficiency up to 94...95 % and environmental performance according to the modern requirements.