Energy Efficiency Measurement of Mechanical Crushing Based on Non-Contact Identification Method

Abstract

The efficiency of mechanical crushing is a key metric for evaluating machinery performance. However, traditional contact-based methods for measuring this efficiency are unable to provide real-time data monitoring and can potentially disrupt the production process. In this paper, we introduce a non-contact measurement technique for mechanical crushing efficiency based on deep learning algorithms. This technique utilizes close-range imaging equipment to capture images of crushed particles and employs deeply trained algorithmic programs rooted in symmetrical logical structures to extract statistical data on particle size. Additionally, we establish a relationship between particle size and crushing energy through experimental analysis, enabling the calculation of crushing efficiency data. Taking cement crushing equipment as an example, we apply this non-contact measurement technique to inspect cement particles of different sizes. Using deep learning algorithms, we automatically categorize and summarize the particle size ranges of cement particles. The results demonstrate that the crushing efficiencies of ore crushing particles, raw material crushing particles, and cement crushing particles can respectively reach 80.7%, 70.15%, and 80.27%, which exhibit a high degree of consistency with the rated value of the samples. The method proposed in this paper holds significant importance for energy efficiency monitoring in industries that require mechanical crushing.