Energy and enviro-economic analysis of a solar air heater with wedge turbulators.

Abstract

Solar air heaters (SAH) convert solar energy to thermal energy for food processing industries and commercial space heating applications, as solar energy is cost-free. In this experimental study, the thermal performance of the solar air heater has been successively improved using different roughness elements over the absorber. The triangle-shaped wedges in three structures (inline, serpentine, and clustered structure) are investigated in this work. Thermal performance comparison is made with a SAH with a plain absorber. A maximum air temperature rise of 19°C is observed for the SAH with wedges in a clustered structure. The absorber surface temperature for clustered structured roughness elements is 76.8°C with an average heat loss coefficient of 4.43 W/m2·K. The useful heat absorption using clustered structure wedges is 33%, 17.9%, and 6.6% higher than the SAH with plain, inline, and serpentine structured wedges. SAH's maximum thermal and exergy efficiency with clustered structured elements is 70.4% and 1.64%. The average thermal efficiency of inline, serpentine, and clustered arrangement is 13.3%, 25.3%, and 35.6% higher than the SAH with a plain absorber. The proposed SAH design shows a sustainability index 1.01, and lower payback periods show economic and environmental viability.