Enabling optimization in LCA: from “ad hoc” to “structural” LCA approach—based on a biodiesel well-to-wheel case study

Abstract

Applied life cycle assessment (LCA) studies often lead to a comparison of rather few alternatives; we call this the “ad hoc LCA approach.” This can seem surprising since applied LCAs normally cover countless options for variations and derived potentials for improvements in a product life cycle. In this paper, we will suggest an alternative approach to the ad hoc approach, which more systematically addresses the many possible variations to identify the most promising. We call it the “structural LCA approach.” The goals of this paper are (1) to provide basic guidelines for the structural approach, including an easy expansion of the LCA space; (2) to show that the structural LCA approach can be used for different types of optimization in LCA; and (3) to improve the transparency of the LCA work. The structural approach is based on the methodology “design of experiments” (Montgomery 2005). Through a biodiesel well-to-wheel study, we demonstrate a generic approach of applying explanatory variables and corresponding impact categories within the LCA methodology. Explanatory variables are product system variables that can influence the environmental impacts from the system. Furthermore, using the structural approach enables two different possibilities for optimization: (1) single-objective optimization (SO) based on response surface methodology (Montgomery 2005) and (2) multiobjective optimization (MO) by the hypervolume estimation taboo search (HETS) method. HETS enables MO for more than two or three objectives. Using SO, the explanatory variable “use of residual straw from fields” is, by far, the explanatory variable that can contribute with the highest decrease of climate change potential. For the respiratory inorganics impact category, the most influencing explanatory variable is found to be the use of different alcohol types (bioethanol or petrochemical methanol) in biodiesel production. Using MO, we found the Pareto front based on 5 different life cycle pathways which are nondominated solutions out of 66 different analyzed solutions. Given that there is a fixed amount of resources available for the LCA practitioner, it becomes a prioritizing problem whether to apply the structural LCA approach or not. If the decision maker only has power to change a single explanatory variable, it might not be beneficial to apply the structural LCA approach. However, if the decision maker (such as decision makers at the societal level) has power to change more explanatory variables, then the structural LCA approach seems beneficial for quantifying and comparing the potentials for environmental improvement between the different explanatory variables in an LCA system and identifying the overall most promising product system configurations among the chosen PWs. The implementation of the structural LCA approach and the derived use of SO and MO have been successfully achieved and demonstrated in the present paper. In addition, it is demonstrated that the structural LCA approach can lead to more transparent LCAs since the potentially most important explanatory variables which are used to model the LCAs are explicitly presented through the structural LCA approach. The suggested structural approach is a new approach to LCA and it seems to be a promising approach for searching or screening product systems for environmental optimization potentials. In the presented case, the design has been a rather simple full factorial design. More complicated problems or designs, such as fractional designs, nested designs, split plot designs, and/or unbalanced data, in the context of LCA could be investigated further using the structural approach.