Employment of roughened absorber palate and jet nozzles with different hole shapes for performance boost of solar-air-heaters

Abstract

In this study, roughened absorber plate and jet nozzle are simultaneously employed to enhance the efficiency of a solar based air heater. The impact of jet nozzle hole shape is comprehensively investigated for the mentioned system which have not been investigated before. Three-dimensional steady-state simulations of incompressible turbulent fluid flow and heat transfer are performed using the Reynolds-Averaged Navier-Stokes (RANS) equations to model the jet solar air heater (JSAH). Five different jet hole shapes (circular, triangular, square, hexagonal, and rectangular) are examined and results are compared with conventional structure. The thermal and hydraulic performance of the JSAH is assessed using a variety of geometric and operating parameters, including jet diameter ratio (dj/Dh), jet hole streamwise pitch (Lj/Dh), and Re number (Re). The results show that the ratio of (Nu/Nus) initially increases and then decreases as the hydraulic diameter of the jet holes increases. Circular jet holes consistently outperform other shapes, while rectangular and triangular jet holes perform poorly. The pressure penalty (f/fs) decreases with increasing (dj/Dh), with circular jet holes exhibiting the lowest value. Increasing the Reynolds number enhances heat transfer and pumping power but leads to a decrease in (Nu/Nus) and negatively affects the THPP of the JSAH compared to a conventional smooth solar air heater. The study also reveals that the THPP initially increases with streamwise pitch (Lj/Dh) but then declines, following the trend of (Nu/Nus). The results demonstrate up to 4.5 times higher Nusselt numbers with a jet solar air heater versus a smooth solar heater. A maximum thermal-hydraulic performance parameter of 1.64 indicates the proposed design's efficacy. This research furnishes critical insights into optimizing solar air heater performance by examining jet nozzle hole shape, streamwise pitch, and Reynolds number. It enables enhancing thermal efficiency and thermo-hydraulic performance.