Emergy-based environmental impact evaluation and modeling of selective laser melting

Abstract

Additive manufacturing (AM) technologies, such as direct laser and selective laser melting (SLM) manufacturing, allow the fabrication of functional products with high added value. This paper proposes an emergy-based method for evaluating the environmental impact and economic cost of the SLM manufacturing process while considering the environmental flows (materials, energy, and wastes) and economic factors (time, costs, and quality). By analyzing the emergy flows in an SLM system, sustainable evaluation indexes are developed to estimate its sustainability level. Then, the method is applied to analyze the environmental impact and economic cost of the SLM of a part. The results show that the cost of the process for a single part is high, the net emergy yield ratio of the SLM system is low, and its environmental load rate is very high. The sustainability indexes of the system indicated a high environmental impact and low production efficiency. However, the waste emergy output ratio of the system was very low, which reflected the near-net-shape characteristics of SLM, indicating a high sustainability potential. The results of this study are expected to contribute to increased sustainability and optimization of SLM.