Elucidating the formation mechanisms of the parasitic channel with buffer-free GaN/Si hetero-bonding structures

Abstract

Driven by the increasing demand for 5G communication, GaN radio frequency (RF) device on Si technology has been flourishing attributable to the large size, low cost, and compatibility with complementary metal–oxide–semiconductor technology. However, a significant challenge is that a high-conductance parasitic channel forms at the interface between the III-N epitaxial layers and the Si substrate, leading to severe RF loss, which has been considerably impairing both the performance and advancement of RF GaN-on-Si technologies. Despite continuing controversies concerning the physical mechanisms engendering the parasitic channel, clarification is critically needed. Standing apart from traditional studies on RF loss in III-N epilayers grown on Si, this article comprehensively investigates the bonding interface of GaN thin film and Si(100) substrate realized via direct surface activated bonding and ion-cutting technologies. It was clearly determined that substantial diffusion of gallium (Ga) atoms into the Si substrate at the bonding interface occurred even at an annealing temperature as low as 350 °C. Subsequent high-temperature post-annealing at 800 °C intensified this diffusion, activating Ga atoms to form a p-type highly conductive parasitic channel. Simultaneously, it triggered Ga atoms aggregation and incited melt-back etching within the Si substrate at the interface. Contrasting with the conventional hetero-epitaxy, this study presents a compelling view based on the bonding technique. It conclusively elucidates the physical mechanisms of the formation of the primary source of RF loss—the p-type highly conductive parasitic channel.