Abstract

AbstractPolyacrylonitrile (PAN) was electrospun in dimethylformamide as a function of electric field, solution flow rate, and polymer concentration (C). The fiber diameter increased with C and ranged from 30 nm to 3.0 μm. The fiber diameter increased with the flow rate and decreased when the electric field was increased by a change in the working distance; however, it did not change significantly when the electric field was varied by a change in the voltage at a given working distance. The fibers below about 350 nm diameter contained beads, whereas above this diameter, bead‐free fibers were obtained. For PAN with a molecular weight of 100,000 g/mol, the fiber diameter scaled as C1.2 and C7.5 at low (5.1–16.1 wt %) and high (17.5–22.1 wt %) C values, respectively. Both concentrations were in the semidilute entangled regime, where the specific viscosity scaled as C4.4, consistent with De Gennes's scaling concepts. In the semidilute unentangled regime (0.5–3.1 wt %), where the viscosity scaled as C1.3, microscopic or nanoscopic particles rather than fibers were obtained. Concentration‐ dependent electrospinning studies were also carried out for higher molecular weight PAN (250,000 and 700,00 g/mol). The results of these studies are also presented and discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1023–1029, 2006

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