Abstract

To avoid the delamination of the traditional three-dimensional (3-D) honeycomb electromagnetic (EM) absorbing composites and improving the defects of low mechanical properties, the 3-D honeycomb woven fabrics were woven on the ordinary loom by practical design. The fabrication of 3-D honeycomb woven EM absorbing composites was based on carbon black/carbonyl iron powder/basalt fiber/carbon fiber/epoxy resin (CB/CIP/BF/CF/EP) by the vacuum-assisted resin transfer molding (VARTM) process. A CB/CIP composite absorbent study showed that CB/CIP composite absorbent belongs to a magnetic loss type absorbent. Adding CB/CIP significantly improved the absorption performance of composite, increased the absorption peak and the effective absorption bandwidth (EAB), but the bending performance decreased. The normalization analysis results showed that when the thickness was 15 mm, the mechanical properties and EM wave-absorbing properties of the 3-D honeycomb woven composite were the best matches. The morphological characteristics and displacement load curves of the composite after fracture were analyzed. The bending failure modes were brittle fracture of the fiber bundle, matrix cracking, and typical shear failure. Despite the above failure mechanism, the 3-D honeycomb woven EM absorbing composites still has good integrity without delamination.

Highlights

  • The problem of electromagnetic (EM) interference and radiation has stimulated the research interest in EM absorbing composites with thin thickness, low density, broadband and strong absorption [1]

  • Wang et al [6] integrated shorted carbon fibers into honeycomb frames as a dual-functional material for radar absorption and structural reinforcement, which showed excellent EM absorption at frequencies ranging from 2–18 GHz

  • Sun et al [7] used a honeycomb structure of aramid paper impregnated with EM absorbent as the core layer and quartz fiberboard as the skin to form a composite sandwich structure with EM absorption ability bonding

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Summary

Introduction

The problem of electromagnetic (EM) interference and radiation has stimulated the research interest in EM absorbing composites with thin thickness, low density, broadband and strong absorption [1]. The research of EM absorbing composites has gradually turned to structural EM absorbing composites, which have the functions of load-bearing and a broadband EM energy absorbing capability. The honeycomb structure can be used as a part of the main load-bearing structure, and as a carrier of EM absorbing composites and absorbing medium [3,4]. Wang et al [6] integrated shorted carbon fibers into honeycomb frames as a dual-functional material for radar absorption and structural reinforcement, which showed excellent EM absorption at frequencies ranging from 2–18 GHz. Sun et al [7] used a honeycomb structure of aramid paper impregnated with EM absorbent as the core layer and quartz fiberboard as the skin to form a composite sandwich structure with EM absorption ability bonding.

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