Abstract

Development of epoxy or epoxy-based vinyl ester composites with improved mechanical and electromagnetic properties, filled with carbon-based nanomaterials, is of crucial interest for use in aerospace applications as radar absorbing materials at radio frequency. Numerous studies have highlighted the fact that the effective functional properties of this class of polymer composites are strongly dependent on the production process, which affects the dispersion of the nanofiller in the polymer matrix and the formation of micro-sized aggregations, degrading the final properties of the composite. The assessment of the presence of nanofiller aggregation in a composite through microscopy investigations is quite inefficient in the case of large scale applications, and in general provides local information about the aggregation state of the nanofiller rather than an effective representation of the degradation of the functional properties of the composite due to the presence of the aggregates. In this paper, we investigate the mechanical, electrical, and electromagnetic properties of thermosetting polymer composites filled with graphene nanoplatelets (GNPs). Moreover, we propose a novel approach based on measurements of the dielectric permittivity of the composite in the 8–12 GHz range in order to assess the presence of nanofiller aggregates and to estimate their average size and dimensions.

Highlights

  • During the last two decades, the use of carbon-based nanofillers in polymeric matrices has been widely investigated within the scope of producing multifunctional polymer composites with enhanced properties [1,2,3,4]

  • We demonstrate that the cross-comparison of the results of field-emission scanning electron microscopy (FE-SEM) investigations, dynamic mechanical thermal analysis (DMTA), and complex permittivity measurements in the x-band represent a powerful tool to assess the presence of filler agglomerations

  • Section,we weshow showhow howititis ispossible possible to estimate estimate the the average size of nanofiller section, we show how it is possible to estimate the average size of nanofiller aggregates through the aggregates aggregates through through the the analysis analysis of of the the data data resulting resulting from from the the complex complex effective permittivity analysis of the data resulting from the complex effective permittivity measurement of the composite

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Summary

Introduction

During the last two decades, the use of carbon-based nanofillers in polymeric matrices has been widely investigated within the scope of producing multifunctional polymer composites with enhanced properties [1,2,3,4]. The EM shielding properties of carbon-based composites filled with different types of carbonaceous nanofillers have been investigated in the literature, considering a range of different polymer systems [7,8,9,10,11,12,13,14,15,16,17,18,19]. The nano-metric size of these nanostructures mainly influences the electron transport properties of the composite, whereas the wide surface area in the micron-range mainly affects dielectric polarizability

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