Electrolysis of CuCl/HCl aqueous system in Cu–Cl thermochemical cycle for green hydrogen production: Investigations on alternative to platinum anode

Abstract

The ICT-OEC Cu–Cl cycle is a six-step thermochemical copper-chlorine (Cu–Cl) closed-loop cycle to produce green hydrogen via water splitting. One of the critical steps in this cycle involves the electrolysis of CuCl to generate copper (Cu) and cupric chloride (CuCl2). Using platinum as the anode material in this system is economically disadvantageous and expensive. Consequently, this work investigates the feasibility of alternative anode materials to replace platinum. Mixed Metal Oxide (MMO) coated on Ti mesh (MMO mesh) and Pt coated on Ti mesh (Pt mesh) were evaluated as suitable anode alternatives to pure Pt sheet based on their performance metrics at different voltages. The integration of MMO mesh for a 100-h Time on Stream (TOS) study at a mini-pilot scale demonstrated promising current density and efficiency values. However, performance variations were observed over prolonged operation, potentially due to changes in membrane resistance. After 100 h, the MMO mesh remained undamaged, indicating its durability for extended use. Characterization studies revealed the electrodeposited copper to have a dendritic structure with an FCC phase. The findings suggest that MMO mesh and Pt mesh are viable alternatives to platinum at operating voltages above 0.7 V in this system.