Electrodeposition of Nanostructured Co–Cu Thin Alloy Films on to Steel Substrate from an Environmentally Friendly Novel Lactate Bath under Different Operating Conditions

Abstract

A new lactate bath was proposed to deposit Co–Cu thin alloy films in nanostructure form onto a steel cathode. The deposition bath contained CuSO4.5H2O, CoSO4.7H2O, CH3CHOHCOOH, and anhydrous Na2SO4 at pH 10. The effects of [Co2+]/[Cu2+] molar ratios, lactate ion concentration, current density (CD), and bath temperature on cathodic polarization, cathodic current efficacy (CCE), composition, and structure of the Co–Cu alloys were investigated. The new bath had a high cathodic current efficiency of 85%, which increased with the applied CD. However, it decreased as the temperature increased. The produced coatings have an atomic percentage of Cu ranging from 19.8 to 99%. The deposition of the Co–Cu alloy belonged to regular codeposition. The Co content of the deposit increased with the amount of Co2+ ions in the bath, lactate concentration, and current density but decreased as the temperature increased. Cobalt hexagonal close-packed (HCP) and copper-rich, face-centered cubic (FCC) Co–Cu phases combine to form the polycrystalline structure of the electrodeposited Co–Cu alloy. The average crystallite size ranges between 46 and 89 nm. An energy dispersive X-ray (EDX) examination confirmed that the deposit contained Cu and Co metals. The throwing power and throwing index of the alkaline lactate bath were evaluated and found to be satisfactory.