Electrodeposition Behavior of Al-Au Alloys in AlCl3-NaCl-KCl-Aucl Molten Salt

Abstract

Quartz Crystal Microbalance (QCM) has been used as a highly sensitive mass sensor. This study aims to form porous gold thin films on QCM elements and apply them to highly sensitive gas sensors by attaching selective media. Physical vapor deposition and chemical etching are known methods for forming porous Au thin films. In this study, the electrochemical formation of porous gold films in AlCl3-NaCl-KCl molten salts containing AuCl was investigated. There are few reports about electrodeposition and dissolution potentials of Au in the molten salt electrolyte. As a first step in this study, voltammogram measurements and constant potential electrolysis were performed in the electrolyte, and electrodeposition potentials of Au and Al-Au alloys were discussed.An electrolyte in this study is a mixture of 61 mol% AlCl3- 26 mol% NaCl- 13 mol% KCl molten salt. The mixture salt was melted at 443 K and AuCl was added to the molten salt. A glassy carbon plate (GC) and a pure Al wire were used as the working electrode and reference electrode, respectively. The GC plate and Au mesh were used as the counter electrode for voltammogram measurement and constant potential electrolysis, respectively. Voltammogram measurements were carried out at potential range from -0.1 to 2.4 V vs. Al/Al(Ⅲ). Constant potential electrolysis was performed in the range from -0.2 to 0.3 V with an electric charge density of 40 C cm-2. The electrodeposits were observed by scanning electron microscopy (SEM) and determined the composition of Al and Au by energy dispersive X-ray spectroscopy (EDS).Au ions concentration in the electrolyte was 2.5 mmol dm-3. In voltammogram measurements, a small cathodic current was observed at about 0.8 V, then gradually increased from 0.2 V. In the potential lower than 0 V, a drastical increase of cathodic current was observed, which was attributed to Al electrodeposition. When the potential was reversed, large anodic current flowed from 0 V and a small current peak was also observed at 0.2 V. These were considered to correspond to the dissolution of Al and Al-Au alloys, respectively. Furthermore, a relatively large anodic current peak was observed at about 2 V, which was expected to be due to the dissolution of Au. From the results of constant potential electrolysis, the Au concentration in the electrodeposits at -0.1 V and -0.2 V was less than 1 at%. At 0 V, the Au concentration in the electrodeposit increased sharply to 84 at%, and at 0.3 V it increased moderately to 89 at%. From SEM observation, the morphology of the electrodeposits at -0.1 V and -0.2 V was dense, while that at potentials more than 0 V was sponge-like.AcknowledgementsThis work was supported by JST SICORP and JPMJSC2108.