Abstract

The structure and properties of electrodeposited Mn-rich Cu-Mn coatings were studied in order to assess their potential to provide sacrificial galvanic protection to steels. It is found that a small amount of codeposited copper can stabilize the ductile as-deposited centered tetragonal γ′ phase against roomtemperature recrystallization to the stable bcc α phase. The time to transformation is increasingly delayed with increasing copper content. Phase transformation of crystalline films does not follow the Johnson-Mehl-Avrami-Kolmogorov equation for nucleation and growth transformation. Amorphous coatings do not show any structural transformation at room temperature. Nanomechanical and tribological measurements showed that Cu-Mn coatings have a lower friction coefficient than reference Cd coatings. Cu codeposition reduces the coating’s hardness and elastic modulus and increases the resistance to plastic penetration with respect to pure Mn. Cu-Mn coatings show a barrier or passive behavior under anodic polarization, while the sacrificial characteristics are still preserved. The corrosion appears uniform, and the formation of MnO2 and Cu2O upon anodic polarization may account for the good corrosion performance of the coatings.

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