Abstract

In this work, a multi-layer anode supported solid oxide fuel cell (SOFC) is designed and successfully prepared through sequential tape casting and co-firing. The single cell is consisted of NiO-3YSZ (3YSZ: 3 mol.% yttria doped zirconia) anode support, NiO-8YSZ (8YSZ: 8 mol.% yttria stabilized zirconia) anode functional layer, dense 8YSZ electrolyte layer, and porous 3YSZ cathode scaffold layer with infiltrated La0.6Sr0.4Co0.2Fe0.8O3-δ cathode. The clear interfaces and good contacts between each layer, without element inter-diffusion being observed, suggest that this sequential tape casting and co-firing is a feasible and successful route for anode supported single cell fabrication. This cell exhibits remarkable high open circuit voltage of 1.097 V at 800°C under room temperature humidified hydrogen, with highly dense and gastight electrolyte layer. It provides a power density of 360 mW/cm2 under operation voltage of 0.75 V at 800°C and a stable operation of ∼110 h at 750°C under current density of −300 mA/cm2. Furthermore, this cell also presents encouraging electrochemical responses under various anode hydrogen partial pressures and maintains high power output at low fuel concentrations.

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