Electrochemical Evaluation of the Application of Hydrogel Electrolytes to Rechargeable Zn|MnO2 Alkaline Batteries

Abstract

Zinc-manganese dioxide (Zn|MnO2) alkaline batteries have been widely studied as the active materials exhibit high theoretical capacities (820 mAh/g for Zn and 620 mAh/g for MnO2), low cost, and are inherent safety. Furthermore, the active materials are electrochemically active in aqueous alkaline electrolytes, such as potassium hydroxide (KOH), which is beneficial from a cost and safety perspective. It is widely known that one of the issues with this system is active MnO2 poisoning by zincate anions during the 2nd electron reaction of MnO2. As a result, an electrochemically inert material, ZnMn2O4 (hetaerolite), is formed, which reduces the capacity and cycle life of Zn|MnO2 batteries. Another issue is associated with high depth-of-discharge (DOD) of each material. For example, at high DOD, Zn will undergo shape change, dendritic growth and passivation, while MnO2 will form inactive phases like Mn3O4. Therefore, the 1st electron reaction range of MnO2 is normally accessed in rechargeable Zn|MnO2 batteries with low DOD.We have observed that the use of alkaline-based hydrogel electrolytes can significantly increase the cycle life of Zn|MnO2 batteries. Large-scale Zn|MnO2 cells were tested with either hydrogel or conventional alkaline electrolytes, whose nameplate capacities were 95 Ah based on the 1st electron capacity of MnO2. The hydrogel electrolytes were formed by mixing KOH solution, acrylic acid, and potassium persulfate solution as an initiator. Galvanostatic tests were carried out at cycling rates of C/20 (4.75 A) with 20% DOD of the capacity (19 Ah). The single full discharge performance to 0 V with hydrogels was compared to that with KOH aqueous electrolytes. The cell with the KOH electrolyte showed two sigmoidal curves, which means that two steps of electrochemical reactions were undergone, achieving 131 Ah. After recharging it, the single full discharge was conducted again, but nevertheless it attained less than 4 Ah to 1 V onwards. On the contrary, the cell with the hydrogel presented one sigmoidal curve with 40 Ah to 0 V, and it was continuously able to extract discharge capacities ≥28 Ah to 1 V during 40 cycles. Thus, the hydrogel electrolytes significantly enhanced the electrochemical performance of Zn|MnO2 cells, compared to conventional KOH electrolytes, the reasons for which will be discussed. The results suggest that hydrogels could help preserve active materials without the aforementioned issues and make rechargeable Zn|MnO2 batteries achieve better performance while accessing the 1st electron reaction of MnO2.