Electrocatalytic nitrate reduction on Fe, Fe3O4, and Fe@Fe3O4 cathodes: Elucidating structure-sensitive mechanisms of direct electron versus hydrogen atom transfer

Abstract

Electrochemical nitrate reduction (NO3RR) offers a promising avenue for treating nitrate-contaminated water and recovering ammonia (NH3), yet the complexities of direct electron transfer (DET) and hydrogen atom transfer (HAT) mechanisms crucial for efficiency remain elusive. This study bridges the gap with a combined experimental and theoretical approach, elucidating the impact of catalyst structure on NO3RR pathways. We discover that catalysts favoring strong NO3− adsorption and efficient water dissociation were more inclined towards DET, enhancing denitrification. The Fe@Fe3O4/FF cathode, leveraging the synergistic interplay between metallic Fe and Fe3O4, excelled in NO3RR via DET, achieving an NH3 yield of 0.28 mmol h−1 cm−2 and a Faradaic efficiency of 95.7% for NH3 at -1.6 V (vs. SCE), with minimal nitrite accumulation at 100 mmol/L nitrate. Conversely, the Fe/FF and Fe3O4/CC cathodes showed reduced NH3 production and increased nitrite levels, attributed to the lack of Fe3O4 and metallic Fe, respectively, resulting in a dominant HAT mechanism. Moreover, Fe@Fe3O4/FF facilitated complete denitrification in real wastewater treatment by harnessing Cl− for electrochemically mediated breakpoint chlorination. This research not only deepens our understanding of NO3RR mechanisms but also paves the way for designing superior nitrate reduction catalysts.