Electrocatalysts for High Temperature (100-200 ºC) and Pressure (45 bar) Alkaline Electrolysis

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Electrolytic hydrogen production is key in transitioning to a sustainable energy system, as it enables the production of sustainable fuels and chemicals from renewable electricity sources and a means to address their intermittent nature at the same time. Amongst the main electrolysis technologies, Alkaline Electrolysis (AE) is the most suitable for the hundreds of GW capacity that is required, as it relies only on abundant, low-cost materials, and has a proven record of reliability and scalability. However, AE suffers from poor efficiency and productivity. Increasing operating temperature and pressure offers a means to overcome this limitation [1, 2]. Nevertheless, electrodes with good long-term stability in the hot corrosive alkaline environment are required. Here, we report the performance of Co3O4 and NiMoOx coated nickel foam (NF) electrodes for the anode and cathode, respectively. The electrodes are tested from room temperature to 150 ºC at 45 bar pressure in 45 wt.% KOH. The Co3O4 coated NF (Co3O4/NF) anode performance is compared to that of commercial pristine NF and Inconel coated NF (Inconel/NF) electrodes. At room temperature the Inconel/NF electrode outperforms both the pristine NF as well as the Co3O4/NF electrodes. At 150 ºC and 45 bar pressure, the Co3O4/NF and Inconel/NF electrode perform quite similar. During the 108 h long-term stability test at 150 ºC and 45 bar, the Co3O4/NF electrode remains stable requiring an overpotential of ~185 mV at 500 mA.cm-2, whereas the overpotential of the Inconel/NF electrode increased from 178 mV to 209 mV after 84 h of operation at the same conditions. The structural and chemical evolution of these electrodes was explored by post-mortem scanning electron microscopy (SEM) in comparison to the fresh electrodes. The NiMoOx coated NF (NiMoOx/NF) cathode showed a low and stable overpotential (~130 mV) at the same conditions, similar to a precious metal coated nickel perforated plate electrode (~125 mV). References C. Chatzichristodoulou, F. Allebrod, and M. B. Mogensen, J. Electrochem. Soc., 163, F3036–F3040 (2016).F. Allebrod, C. Chatzichristodoulou, and M. B. Mogensen, J. Power Sources, 229, 22–31 (2013).