Abstract
Supersonic spray coating techniques were applied to deposit ceramic and clay particles as films for use in electrical insulation. TiO2 and Al2O3 ceramics were aerosol-deposited under vacuum while kaolinite, montmorillonite, and bentonite clays were deposited by cold spraying in open air. The electrical resistivity of Al2O3 and TiO2 were ~109 and ~108 Ω cm, respectively. The resistivity of kaolinite and montmorillonite were ~1012 Ω cm. Bentonite showed the lowest electrical resistivity of ~109 Ω cm among the clays because of the high cation exchange capacity of the material. The film surface morphologies and mechanical properties in the form of hardness and scratchability were also investigated.
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