Abstract

A series of polyamide 6/multi-walled carbon nanotubes (PA6/CNT) nanocomposites were prepared using a masterbatch dilution process, followed by microinjection molding of a part with a three-step decrease in thickness along the flow direction. Morphology observations revealed that there was a preferential orientation of CNT in the flow direction, which is attributed to the prevailing high shear rates in µIM. The distribution of CNT after melt processing was evaluated by dissolving experiments. Additionally, the correlation between electrical resistivity and development of microstructure for each section of the microparts was considered. The thermal behavior of PA6/CNT nanocomposites and corresponding microparts was evaluated using differential scanning calorimetry. Results indicated that the addition of CNT had little effect on the melting behavior of PA6/CNT nanocomposites and corresponding microparts. However, the crystallization behavior was changed significantly and a double crystallization peak was observed for samples incorporating CNT.

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