Abstract

The percolation threshold (PT) of any polymer/particulate carbon composite depends on the processing, the dispersed state of the filler, the matrix used and the morphology attained. Sonication technique was used to make PA6/G and PA6/GNP composites employing in situ polymerisation, after which their electrical conductivity behaviours were investigated. While overhead stirring and horn sonication were used to distribute and disperse the carbon fillers, the composites were made in 2 streams 40/10 and 20/20. The 40/10 stream implies that while dispersing the carbon fillers in PA6 monomer, 40% amplitude of sonication was applied for 10 minutes whereas the 20/20 stream implies 20% amplitude of sonication for 20 minutes. In both streams, the dispersing strain imparted on the monomer/carbon mixture was 400 in magnitude. Purely ohmic electrical conductivity behaviour was attained at 9.75 G wt. % for IG 40/10 system. For composites in the IG 20/20 system, same was attained at 10.00 G wt. %. Electrical conductivity sufficient for electrostatic discharge applications was achieved above 15 G wt. % in the IG 40/10 system. Using the power law percolation theory, percolation threshold was attained at 9.7 G wt. % loading in IG 40/10 system, while same was attained at 7.6 G wt. % loading in IG 20/20 system. For the GNP based systems, percolation threshold occurred at 5.2 GNP wt. % in the INP 40/10 system whereas same occurred at 7.4 GNP wt. % in the IG 20/20 system.

Highlights

  • Polymers are essentially insulators except for the natural double conjugates

  • At what filler loading will ‘purely ohmic behaviour’ of composite be achieved? The percolation threshold (PT) for the two streams will be examined for the in situ for graphite (IG) and in situ polymerised for nanoplatelets (INP)

  • A purely ohmic electrical conductivity behaviour was attained at 9.75 G wt. % for the G composites in IG 40/10 system

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Summary

Introduction

Polymers are essentially insulators except for the natural double conjugates. To introduce electrical conductivity to polymers, conductive constituents such as metals and carbon are used as fillers. Adding nano-sized particulate carbon fillers such as GNP can be made to attain property gains such as electrical conductivity. This could be attained at loading levels where processing the composite is not severely altered compared to the unfilled matrix (Kalaitzidou et al, 2007A). A critical exponent of t = 0.85 was obtained which is lower than the universal value (1.3-2) In this wet process, the impressive result was assigned to the high aspect ratio of GNP which led to the formation of an effective conductive network. Relative to the unfilled PVC for composites with GNP loading level less than 0.1 vol %, no electrical conductivity was attained. At what filler loading will ‘purely ohmic behaviour’ of composite be achieved? The percolation threshold (PT) for the two streams will be examined for the in situ for graphite (IG) and in situ polymerised for nanoplatelets (INP)

Materials
Methods
Characterization for eectrical conductivity
Results and Discussions
Conclusion

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