Abstract
Modern downsized internal combustion engines benefit from high-efficiency turbocharging systems for increasing their volumetric efficiency. However, despite the efficiency increase, turbochargers often lack fast transient response due to the nature of the energy exchange with the engine, which deteriorates the vehicle’s drivability. An electrically-assisted turbocharger can be used for improving the transient response without any parasitic losses to the engine while providing energy recovery for increasing overall system efficiency. The present study provides a detailed numerical investigation on the potential of e-turbocharging to control load and if possible replace the wastegate valve. A parametric study of the optimum compressor/turbine sizing and wastegate area was performed for maximum torque, fast response time and energy regeneration across the real driving conditions speed/load area of the engine. The results showed that the implementation of a motor-generator could contribute to reducing the response time of the engine by up to 90% while improving its thermal efficiency and generating up to 6.6 kWh of energy. Suppressing the wastegate can only be achieved when a larger turbine is implemented, which as a result deteriorates the engine’s response and leads to energy provision demands at low engine speeds.
Highlights
The demand for low fuel consumption and CO2 generation vehicles over the last few years has popularly increased the necessity of downsizing and increasing the overall thermal efficiency of Internal Combustion (IC) engines
The level of compression is directly linked to the amount of air passing through the turbine, and it can be controlled by either bypassing part of the flow through a Wastegate (WG) or by changing the nozzle position of the turbine (VGT, Variable-geometry turbocharger)
The results revealed that all of the electrically-assisted turbocharger topologies improve the transient response of the engine and, the drivability of the vehicle
Summary
The demand for low fuel consumption and CO2 generation vehicles over the last few years has popularly increased the necessity of downsizing and increasing the overall thermal efficiency of Internal Combustion (IC) engines. Downsizing is the process of reducing the volumetric capacity of an engine for reduced throttling and friction losses while its boosting capabilities need to be increased for higher specific heat This can be achieved by the implementation of a boosting device (turbocharger or supercharger) for increased air pressure at the intake of the engine and higher volumetric efficiency. The proportion of the waste-gated flow can be up to 50% for high speed and load conditions, which imply a vast amount of unexploited energy The drawback of this device is that due to the nature of the energy exchange between the engine and the turbocharger (filling of the intake and exhaust manifolds and low exhaust energy at low speeds/loads), the transient performance during
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