Elastohydrodynamic ultrathin film formation at the start-up of motion under the combined effect of surface force and hydrodynamic action

Abstract

Purpose The purpose of this study is to investigate the behavior of ultra-thin film formation at the start-up of motion for different acceleration rates and final entrainment speed, including the effect of intermolecular forces; solvation and Van der Waals’ in addition to hydrodynamic action for the elastohydrodynamic lubrication of point contact problems. Design/methodology/approach The equation of motion of the ball is considered to account for the applied force on the ball during the start-up of motion. The Newton–Raphson with Gauss–Seidel iterative method is used to solve the Reynolds, film thickness and load balance equations simultaneously. In addition to hydrodynamic effects, solvation and Van der Waals’ forces are taken into account in the calculation of bearing capacity. Findings The simulation results showed that the effects of acceleration rate are important for ultra-thin film formation at the start-up of motion. Increasing the rate of acceleration results in a higher value of central film thickness during the start-up of motion than the corresponding steady-state film thickness value reached at the final entrainment speed. The effects of intermolecular forces are important to prevent metal-to-metal contact during the inactive period of motion, where a constant value of film thickness is achieved regardless of the value of the acceleration rate or final entrainment speed. Originality/value The behavior of ultra-thin film formation at start-up of motion, including the effect of intermolecular forces; solvation and Van-der-Waals’ along with hydrodynamic action, are evaluated after different acceleration rates and final entrainment speeds.