Abstract

This paper analyzes the vibration behavior of an in-line 4-cylinder, 4-strokes, internal combustion turbocharged direct injection gasoline engine. A detailed multi-body numerical model of the engine prototype was used to characterize the whole engine dynamic behavior, in terms of forces and velocities. The crank train multi-body model was created starting from engine geometrical data, and the available combustion loads were employed for the Multi-Body Dynamic Simulation (MBDS). A combined usage of FEM and multi body methodologies were adopted for the dynamic analysis: both crankshaft and cylinder block were considered as flexible bodies, whereas all the other components were considered as rigid. The engine mounts were considered as flexible elements with given stiffness and damping. The hydrodynamic bearings were also modelling. The software LMS Virtual Lab (modules PDS and Motion) and ANSYS were used for the simulation.

Highlights

  • Structural and acoustic modelling methods, used to predict the performance in terms of noise and vibration, have become the key tools in the design process [1,2,3,4]

  • The crank train multi-body model was created starting from engine geometrical data, and the available combustion loads were employed for the Multi-Body Dynamic Simulation (MBDS)

  • The crank train multi-body model was created starting from engine geometrical data, and the available combustion loads were employed for the Multi-Body Dynamic Simulation (MBDS), with both mechanical and combustion forces acting simultaneously on the engine block

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Summary

INTRODUCTION

Structural and acoustic modelling methods, used to predict the performance in terms of noise and vibration, have become the key tools in the design process [1,2,3,4]. The engine dynamics is explored especially in the low frequency range and at low engine speeds, where the direct vibration transmission by the engine mounts is a critical excitation mechanism [5]. A multi-body numerical model of the engine prototype was used to characterize the whole engine dynamic behavior, in terms of forces and velocities. The crank train multi-body model was created starting from engine geometrical data, and the available combustion loads were employed for the Multi-Body Dynamic Simulation (MBDS), with both mechanical and combustion forces acting simultaneously on the engine block

PROBLEM DESCRIPTION AND CAD MODEL
MODAL ANALYSIS
FORCED ANALYSIS RESULTS
CONCLUSION
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