Eggshell powder as a bio-filler for starch and gelatin: Ternary biodegradable composite films manufactured by extrusion compression molding

Abstract

Recovery of food waste eggshell powder (ESP) as a bio-filler for biopolymer matrix to develop sustainable composites is an attractive recycling strategy nowadays. Herein, biodegradable composite films based on potato starch/gelatin (PS/G) containing different concentrations (0%–50%, w/w, of the total mass of PS/G) of ESP were manufactured using thermal extrusion followed by compression molding. Interaction and compatibility of film components were evaluated by using Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM). Color, opacity, mechanical properties, water vapor and oxygen permeability, and biodegradability of the composite films were also systematically characterized. The existence of hydrogen bonding interactions between the amino groups of organic compounds on ESP surface and the hydroxyl groups of starch and gelatin was confirmed by FTIR, and the ESP particles were uniformly dispersed in the film matrix with good adhesion as observed by SEM. More importantly, the incorporation of ESP at appropriate amount greatly improved water resistance, tensile properties, water vapor and oxygen barrier properties of composite films compared to the control PS/G films. Optimal ESP content in the composite films was found to be ∼30 % w/w in terms of their mechanical and barrier properties, showing a tensile strength of 4.54 MPa, elongation at break of 27.23%, water vapor permeability of 4.16 × 10−10 g m·m−2·s−1·Pa−1 and oxygen permeability of 8.15 × 10−15kg m·m−2·s−1·Pa−1, respectively. Moreover, all the films were able to completely degrade within one month. Thermo-processed PS/G/ESP composite films with desirable physicochemical properties and favorable biodegradability hold great application potential in biodegradable packaging systems.