Abstract

The use of composite laminates for advanced structural applications has increased recently, due in part to their ability for tailoring material properties to meet specific requirements. In this regard, variable stiffness (VS) designs have potential for improved performance over constant stiffness designs, made possible by fibre placement technologies which permit steering of the fibre path to achieve variable in-plane orientation. However, due to the expanded, large design space, computationally expensive routines are required to fully explore the potential of VS designs. This computational requirement is further complicated when VS composites are deployed for applications involving nonlinear large deflections which often necessitate complex 3D stress predictions to accurately account for localised stresses. In this work, we develop a geometrically nonlinear strong Unified Formulation (SUF) for the 3D stress analysis of VS composite structures undergoing large deflections. A single domain differential quadrature method-based 1D element coupled with a serendipity Lagrange-based 2D finite element are used to capture the kinematics of the 3D structure in the axial and cross-sectional dimensions, respectively. Predictions from SUF compare favourably against those in the literature as well as with those from ABAQUS 3D finite element models, yet also show significant enhanced computational efficiency. Results from the nonlinear large deflection analysis demonstrate the potential of variable stiffness properties to achieve enhanced structural response of composite laminates due to the variation of coupling effects in different loading regimes.

Highlights

  • Compared to conventional materials, carbon fibre reinforced polymer (CFRP) composite laminates offer high-stiffness, good fatigue resistance and good strength-to-weight properties that make them desirable for advanced structural applications in many industries such as aerospace, sport and medical [1,2]

  • Differential Quadrature Method (DQM) implementation of the zigzag formulation for analysis of variable stiffness (VS) composites leads to significant computational savings over 3D finite element (FE) solutions, further studies by Patni et al [38] show that high fidelity models with enriched kinematics are required to resolve the discrepancies in the prediction of transverse stresses which affect delamination

  • In a bid to explore the potential of the newly developed geometrically nonlinear strong Unified Formulation (SUF), this study extends the capability of SUF to investigate the structural response of VS laminates undergoing large deflections

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Summary

Introduction

Carbon fibre reinforced polymer (CFRP) composite laminates offer high-stiffness, good fatigue resistance and good strength-to-weight properties that make them desirable for advanced structural applications in many industries such as aerospace, sport and medical [1,2]. DQM implementation of the zigzag formulation for analysis of VS composites leads to significant computational savings over 3D FE solutions, further studies by Patni et al [38] show that high fidelity models with enriched kinematics are required to resolve the discrepancies in the prediction of transverse stresses which affect delamination To this end, a high-order serendipity-Lagrange based. Considering the merits of VS designs for a variety of structural applications, it is important to understand the role of VS properties in achieving improved performance especially in nonlinear, large deflection applications With this aim in mind, SUF is employed to investigate the effect of tow-steering on the behaviour of composite laminates under large bending and compressive loads.

Nonlinear strong unified formulation
Derivation of the tangent stiffness matrix
Arc-length solution scheme
Numerical examples
Validation of the SUF model
Findings
Conclusion
Full Text
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