Abstract

Virtual metrology (VM) has been successfully applied to semiconductor manufacturing as an efficient way of achieving wafer-to-wafer quality control. VM involves the estimation of metrology variables of wafer inspection using a prediction model trained with process parameters and measurements prior to the actual implementation of metrology. VM modeling should incorporate a number of process parameters and measurements collected from each piece of process equipment, which results in a greater number of input variables. Therefore, it is necessary to resolve the problem of high dimensionality through feature selection. A suitable feature selection method for VM modeling should effectively address the high dimensionality by lowering the computational cost, while also achieving high prediction accuracy as an essential requirement for the practical deployment of VM. In this paper, a feature selection method based on random forward search is proposed for efficient VM modeling. This method selects relevant variables sequentially from disjoint random subsets of candidate variables by incorporating randomness. Our preliminary experimental results obtained with real-world semiconductor manufacturing data demonstrate that the proposed feature selection method achieves comparable prediction accuracy yet has the advantages of being computationally more efficient, thus merits further investigation.

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