Abstract

The accumulation of alkali metals in cryolite electrolyte has negative impacts on the operation of aluminum electrolysis, and part of electrolytes need to be periodically replaced and discharged. A cleaner and efficient process was proposed to recover LiF and Al2(SO4)3 from the waste cryolite electrolyte. Under the optimum sulfated roasting conditions, 87.55% of Li and 30.30% of Al were leached. The obtained cryolite residue with a low molecular ratio could be returned to the aluminum electrolysis system. The addition of sodium benzoate achieved the efficient separation of Al3+ from Li-containing leachate, and the Al precipitation ratio was 99.78%. Acid leaching of the aluminum precipitate regenerated benzoic acid and recovered 99.62% of Al2(SO4)3. Finally high-purity cubic LiF was prepared from Li2SO4 solution, and the recovery of LiF was 98.78%.

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