Abstract

This paper reports the development of an efficient evolutionary learning algorithm designed specifically for real-time embedded visual inspection applications. The proposed evolutionary learning algorithm constructs image features as a series of image transforms for image classification and is suitable for resource-limited systems. This algorithm requires only a small number of images and time for training. It does not depend on handcrafted features or manual tuning of parameters and is generalized to be versatile for visual inspection applications. This allows the system to be configured on the fly for different applications and by an operator without extensive experience. An embedded vision system, equipped with an ARM processor running Linux, is capable of performing at roughly one hundred 640 × 480 frames per second which is more than adequate for real-time visual inspection applications. As example applications, three image datasets were created to test the performance of this algorithm. The first dataset was used to demonstrate the suitability of the algorithm for visual inspection automation applications. This experiment combined two applications to make it a more challenging test. One application was for separating fertilized and unfertilized eggs. The other one was for detecting two common defects on the eggshell. Two other datasets were created for road condition classification and pavement quality evaluation. The proposed algorithm was 100% for fertilized egg detection and 98.6% for eggshell quality inspection for a combined 99.1% accuracy. It had an accuracy of 92% for the road condition classification and 100% for pavement quality evaluation.

Highlights

  • Process automation is a current trend and the main focus of many industries to improve their competitiveness

  • Our goal was to find an efficient algorithm that can achieve an acceptable balance between the accuracy and simplicity of the system for embedded visual inspection applications

  • We developed an enhanced evolutionary learning method for multi-class image classification to address the aforementioned challenges and applied it to four applications

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Summary

Introduction

Process automation is a current trend and the main focus of many industries to improve their competitiveness. Labor shortages, increasing labor costs, and the demand for high-quality products are the forces driving this movement. Locating and hiring experienced workers has become a challenging administrative task worldwide. Of the many areas in manufacturing that require an upgrade to cope with these challenges, visual inspection cannot be ignored. It is used to prevent defective or low-quality products from reaching the market and to detect and correct problematic processes in the early processing stages to reduce waste. Visual inspection is a labor-intensive process and constitutes a sizable portion of production expense. These challenges have become even more prevalent in recent years

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