Efficient and safe coumarin-carbazole-based oxime esters for one/two-photon polymerization of LEDs/NIR light

Abstract

Photocuring has developed rapidly in recent years owing to its unique “5E” characteristics, especially in the industrial and manufacturing fields, where photoinitiators (PIs) are essential components of the polymerization system. However, most PIs have limited applications in fields that directly contact the human body, such as food packaging or biomedicine, due to migration stability and toxicity. Here, four oxime esters were designed as PIs by using coumarin-carbazole as the conjugate structure, and their properties were optimized by multisite modification of the molecular structure. First, substituents with different electronic properties were introduced at the 4-position of coumarin. The introduction of electron-withdrawing trifluoromethyl redshifted the molecule and better matched the light-emitting diode (LED) emission spectra (i.e., 365–450 nm). In addition, the introduction of long and branched alkyl chains on carbazole increased the solubility of the four PIs. The initiation efficiency of the PIs was improved by inserting long or cyclized alkyl chains at the α-position of C = N double bond. The experimental results demonstrated that these four PIs are superior to the commercial oxime ester OXE 02 in terms of light absorption and initiation ability under LED irradiation. The migration stability and cytocompatibility of these PIs were validated, ensuring a green and safe application in photocuring applications. Furthermore, these PIs exhibited a considerable writing speed and remarkable nanopatterning capabilities under 780 nm laser in two-photon polymerization. These outstanding properties indicated their great potential for applications in diverse areas of photocuring, especially in food packaging, bio-3D printing, tissue engineering, and nano-additive manufacturing.