Effects of styrene–acrylic emulsion on bond performance and interface microstructure of repair mortar of ternary cementitious system

Abstract

AbstractThis study investigates the effects of styrene–acrylic emulsion (SAE) as a modifier and interfacial agent on the interfacial bond performance of ordinary Portland cement–aluminate cement–gypsum (PAG) repair mortar. The hydration products and interfacial microstructure are analyzed via x‐ray diffraction (XRD), x‐ray photoelectron spectroscopy (XPS), Fourier‐transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). The results demonstrate that the addition of SAE can effectively enhance the tensile bond strength and flexural bond strength of the PAG repair mortar, and the optimal addition amount of SAE is 10 wt%. The tensile and flexural bond strengths of the PAG repair mortar with SAE interfacial agent at 40% concentration are 1.38 and 1.34 times than those of the mortar without the interfacial agent, respectively. XPS and FTIR analyses reveal that the carboxyl groups in SAE and Ca2+ generated from cement hydration form Ca2+–carboxyl complexes. The SEM and XRD analyses indicate that SAE can alter the distribution and size of crystals at the bond interface and considerably reduce the thickness of the bond interface; however, SAE cannot change the type of hydration products at the bond interface.