Abstract
Thousands of non-stimulated coal seam gas (CSG) wells in Queensland’s Surat Basin rely on swellable packers as the first line of defence against interburden solids production and poor well run life. This paper is aimed at understanding some of the impacts of long-term well operations on swellable performance from rapid changes in downhole pressure. For the first time, rapid gas decompression (RGD) effects on CSG swellables were experimented on in a quantitative manner as an analogue to underbalanced workover and pump trip conditions. RGD has the potential to break down swellables due to rapid release of high-pressure methane diffused in the rubber matrix resulting in a flow path for interburden solids. Five commonly available swellables from the CSG market were lab-tested for rapid decompression with methane at operational conditions. Coupon samples were swollen to representative conditions and placed in an autoclave under high-pressure methane, then rapidly decompressed in cycles. Results of this study showed relatively low levels of physical degradation under test conditions but shrinkage effects varied between products largely grouped into material properties, confirmed with separate ambient shrinkage test. As such, the focus on swellable placement geometry remains paramount.
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