Abstract

Carbon nanoparticles tend to form agglomerates with considerable cohesive strength, depending on particle morphology and chemistry, thus presenting different dispersion challenges. The present work studies the dispersion of three types of graphite nanoplates (GnP) with different flake sizes and bulk densities in a polypropylene melt, using a prototype extensional mixer under comparable hydrodynamic stresses. The nanoparticles were also chemically functionalized by covalent bonding polymer molecules to their surface, and the dispersion of the functionalized GnP was studied. The effects of stress relaxation on dispersion were also analyzed. Samples were removed along the mixer length, and characterized by microscopy and dielectric spectroscopy. A lower dispersion rate was observed for GnP with larger surface area and higher bulk density. Significant re-agglomeration was observed for all materials when the deformation rate was reduced. The polypropylene-functionalized GnP, characterized by increased compatibility with the polymer matrix, showed similar dispersion effects, albeit presenting slightly higher dispersion levels. All the composites exhibit dielectric behavior, however, the alternate current (AC) conductivity is systematically higher for the composites with larger flake GnP.

Highlights

  • The alternate current (AC) electrical conductivity of PP/graphite nanoplates (GnP) nanocomposites was measured with a Quadtech (Sussex, WI, USA) 1920 Precision LCR meter directly on the disks collected from the last flow channel, near to the mixer outlet

  • Their primary nanoparticles form agglomerates with high cohesive strength, which has practical consequences on the rate and intensity of dispersion in the polymer melt during nanocomposite processing

  • Different average areas were measured for each GnP type, and it was consistently observed that the nanoparticles functionalized with PP-g-MA formed larger agglomerates

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Summary

Introduction

Polymer matrix-based nanocomposites have attracted intensive research and development effort, due to their potential for developing novel, cost-effective, and high-performance products for advanced engineering applications, for example, in aerospace, automotive, construction, and medicine. The prevalent strategy consists on the chemical oxidation of the graphene surfaces as described by Brodie [13], Staudenmaier [14], and Hummers [15] These procedures disturb the conjugated nature of the graphitic lattice by local bonding of oxygen-containing groups, shifting its hybridization state from sp to sp , as indicated by Raman spectroscopy studies [16,17]. It is well accepted that the dispersion of carbon nanoparticles into polymeric matrices and the electrical percolation threshold of nanocomposites are strongly dependent on nanoparticle surface chemistry [3,21,22], agglomerate density and strength [23,24], size [25], aspect ratio [26], purity [27], alignment [28,29], as well as on polymer type [30] and viscosity [31,32,33]. Dispersion and re-agglomeration were analyzed by microscopy, and the electrical conductivity of the composites was measured

Materials
Processing of Nanocomposites
Prototype
Characterization
Graphite Nanoplates Size and Morphology
Dispersion in Polypropylene
These resultsto are globally in in channel
In obtained for
Electrical
Conclusions
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