Abstract

ZrNx (x = 0.67–1.38) films were fabricated through direct current magnetron sputtering by a varying nitrogen flow ratio [N2/(Ar + N2)] ranging from 0.4 to 1.0. The structural variation, bonding characteristics, and mechanical properties of the ZrNx films were investigated. The results indicated that the structure of the films prepared using a nitrogen flow ratio of 0.4 exhibited a crystalline cubic ZrN phase. The phase gradually changed to a mixture of crystalline ZrN and orthorhombic Zr3N4 followed by a Zr3N4 dominant phase as the N2 flow ratio increased up to >0.5 and >0.85, respectively. The bonding characteristics of the ZrNx films comprising Zr–N bonds of ZrN and Zr3N4 compounds were examined by X-ray photoelectron spectroscopy and were well correlated with the structural variation. With the formation of orthorhombic Zr3N4, the nanoindentation hardness and Young’s modulus levels of the ZrNx (x = 0.92–1.38) films exhibited insignificant variations ranging from 18.3 to 19.0 GPa and from 210 to 234 GPa, respectively.

Highlights

  • Multifunctional ZrN films have been extensively investigated due to their characteristics including golden yellow appearance [1,2,3], high hardness [3,4,5,6], corrosion resistance [7,8,9], and wear resistance [10].The nitrogen flow rate in reactive sputtering affects the structure and composition of fabricated MeNx (Me = Ti, Zr, Hf) films [11,12,13], which varied the characteristics of these films

  • The B1 structure is a familiar structure for transition metal nitrides, in which N occupies the interstitial sites of close-packed metal atoms

  • N-rich compounds such as Ti3 N4, Zr3 N4, and Hf3 N4 have been reported [15]

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Summary

Introduction

The nitrogen flow rate in reactive sputtering affects the structure and composition of fabricated MeNx (Me = Ti, Zr, Hf) films [11,12,13], which varied the characteristics of these films. The B1 structure is a familiar structure for transition metal nitrides, in which N occupies the interstitial sites of close-packed metal atoms. A wide composition range, with point defects in the B1 structure, was obtained for transition metal nitrides [14]. O-Zr3 N4 was reported as a transparent insulator [16,24], whereas c-Zr3 N4 with a cubic Th3 P4 -type structure was suggested as an alternating hard material [19,23]. Mattesini et al, [23]

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