Effects of microstructure and CaO addition on the magnetic and mechanical properties of NiCuZn ferrites

Abstract

In this study, the effects of grain size and the addition of CaCO3 on the magnetic and mechanical properties of Ni0.5Cu0.3Zn0.2Fe2O4 ceramics were investigated. The bending strength of the ferrites increased from 66 to 84MPa as the grain size of the sintered ceramics decreased from 10.25μm to 7.53μm, while the change in hardness was insignificant. The addition of various amounts of CaCO3 densified the Ni0.5Cu0.3Zn0.2Fe2O4 ceramics at 1075°C. In the pure Ni0.5Cu0.3Zn0.2Fe2O4 ceramic, second phase CuO was segregated at the grain boundaries. With the CaCO3 content ≥1.5wt%, a small amount of discrete plate-like second phase Fe2CaO4 was observed, together with the disappearance of the second phase CuO. The grain size of the Ni0.5Cu0.3Zn0.2Fe2O4 ceramic dropped from 7.80μm to 4.68μm, and the grain size distribution widened as the CaCO3 content increased from 0 to 5wt%. Initially rising to 807 after CaCO3 addition up to 2.0wt%, due to a reduced grain size, the Vickers hardness began to drop as the CaCO3 content increased. The bending strength grew linearly with the CaCO3 content and reached twice the value for the Ni0.5Cu0.3Zn0.2Fe2O4 ceramic with an addition of 5.0wt% CaCO3. The initial permeability of the Ni0.5Cu0.3Zn0.2Fe2O4 ceramic decreased substantially from 402 to 103 as the addition of CaCO3 in ferrite increased from 0 to 5wt%, and the quality factor of the Ni0.5Cu0.3Zn0.2Fe2O4 ceramic was maximized at 95 for 1.0wt% CaCO3 addition.