Effects of initial microstructure on the microstructural evolution and stretch formability of warm rolled Mg–3Al–1Zn alloy sheets

Abstract

Microstructural evolution and stretch formability of Mg–3Al–1Zn (AZ31) magnesium alloy sheets warm rolled at 225°C by a single differential speed rolling pass with two different initial microstructures were investigated. A cast ingot and that rolled by one pass at a high temperature of 550°C with average grain sizes of ~470μm and ~19μm, respectively, were used as starting materials. Both warm rolled sheets exhibit deformation microstructure in as-rolled condition and the occurrence of texture randomization during subsequent annealing as a result of static recrystallization. New recrystallized grains with a large orientation spread tend to persist in the original orientations of parent deformed grains and twin hosts. Regarding the nucleation sites at pre-existing grain boundaries and double twins, static recrystallization preferentially occurs at the sides of deformed grains and within double twins with their c-axes inclining toward the rolling direction (RD), resulting in a stable end annealing texture with a basal pole tilting toward the RD. For the sheet warm rolled from a cast ingot, incomplete recrystallization originating from less stored energy in the interiors of large deformed grains results in an insufficient texture weakening and an inhomogenous microstructure. Both sheets possess an improved stretch formability compared with conventional AZ31 alloy sheets due to the weakened textures. Benefiting from a weaker basal texture and a more homogenous microstructure, the sheet rolled at 550°C followed by warm rolling at 225°C exhibits a higher Erichsen value of 8.2 compared with that (6.1) of the sheet warm rolled directly from a cast ingot.