Effects of high oil viscosity on oil‐gas downward flow in deviated pipes. Part 1: Experimental setup and flow pattern transitions

Abstract

AbstractThis work provides new experimental data on high viscosity oil‐gas flow. A set of 170 downward flow experiments were carried out using a mixture of air and mineral oil (213 mPa · s, 50.8 mm internal diameter, 21.5 m long) for five different elevations: −45°, −60°, −70°, −80°, and −85°. Superficial liquid and gas velocities varied from 0.05 m/s to 0.7 m/s and 0.7 m/s to 7 m/s, respectively. Flow pattern transitions were identified and analyzed. The results helped to evaluate the effects of pipe inclination and liquid viscosity on the stratified‐annular transition, as well as the characterization of subclasses of annular flow pattern, named falling film, liquid slip, and wavy annular. Based on the experimental evidence, the study proposes a constant liquid‐fraction value as a transition between liquid slip and wavy annular flow patterns. A comparison of the present data with the flow pattern predictions of the available models were made. Results show disagreements, which justifies the need for a detailed study of the effects of viscosity and the inclination of the pipe in liquid‐gas downward flow mixtures.