Effects of Grinding and Polishing on Surface Characteristics of Monolithic Zirconia Fabricated by Different Manufacturing Processes: Wet Deposition and Dry Milling.

Abstract

To evaluate the effects of grinding and polishing on surface characteristics of monolithic zirconia fabricated by two different manufacturing processes. Two types of monolithic zirconia specimens, self-glazed zirconia (SZ) and conventional zirconia (CZ), were fabricated by wet deposition and dry milling, respectively. The specimens were randomly assigned into 4 groups (n = 10): as-sintered, ground, polished with a special zirconia polishing kit, and polished with a general-purpose ceramic polishing kit. Surface morphology and roughness (Ra ) were characterized, followed by one-way ANOVA analysis (α = 0.05). The as-sintered SZ exhibited a smooth surface with obvious different morphologies compared with the as-sintered CZ (Ra : 0.26 ± 0.05 μm versus 0.33 ± 0.10 μm). Ra of the ground SZ was significantly higher than that of the as-sintered SZ (p < 0.001) and the ground CZ (p = 0.011). For both SZ and CZ, Ra decreased significantly after polishing (p < 0.001), and there was no significant difference between the two groups with different polishing kits (SZ- p = 0.144; CZ- p = 0.322). Surface morphologies of SZ and CZ became similar after grinding and polishing. Monolithic zirconia SZ fabricated by wet deposition exhibited a smooth surface with specific patterns compared to the dry milled CZ. Grinding significantly changed the surface morphology of SZ and increased surface roughness of both zirconia specimens, which can be improved by polishing without being influenced by polishing kit selection.