Effects of grain size on fatigue crack growth behaviors of nanocrystalline superelastic NiTi shape memory alloys

Abstract

The grain size (GS) dependence of fatigue crack growth in nanocrystalline superelastic NiTi shape memory alloys (SMAs) with the average GS of 10, 30, 60 and 235 nm is investigated. Synchronized measurements of the fatigue crack growth, load-displacement response and temperature field of the compact tension specimens are performed. It is found that the fatigue crack growth rate (da/dN) is monotonically decreased by 10 times when the GS is increased from 10 to 235 nm. The significant GS effect on the fatigue crack growth is also confirmed by the direct observation of fatigue striation spacing on the postmortem fracture surface. It is shown that the increase of the GS significantly enhances the phase transition and plasticity of the material and therefore enhances the crack-tip shielding (Ksh) which reduces the effective driving force (ΔKeff) of the fatigue crack growth. Subtracting Ksh due to phase transition and plastic deformation from the external applied Kapp, the effective crack-tip fatigue driving force ΔKeff is obtained. The da/dN-ΔKeff curves for different GS specimens then almost collapse onto a single curve which may represent an intrinsic fatigue property of the NiTi in the absence of the shielding effects. Therefore the observed apparent GS dependence of the fatigue crack growth resistance in the superelastic NiTi SMAs is mainly caused by the shielding effect from the GS dependent phase transition and plastic deformation.