Effects of Die Dimensions for Curvature Extrusion of Curved Rectangular Bars

Abstract

The effects of die dimensions on curvature-extrusion curved rectangular bars were investigated by experiments and numerical simulations. We conducted simulations and experiments of rectangular bar production using various die dimensions. The calculated trend of curvature showed good agreement with the experiment results, thereby validating the numerical simulation results. The curvature increases concomitantly with increasing exit height and exit width. The exit height ratio affects the curvature about 2.1 times more than the exit width ratio does. The effect of die thickness on curvature is slight. Regarding the conditions of die dimensions, the exit height is the most important factor that affects the curvature. The curvature increases when the difference in exit velocity becomes large. The generation of a dead metal area, along with container configurations, affects the curved rectangular bar curvature. Results show that the curvature is determined by the difference in exit velocity, in conjunction with the die dimensions. [doi:10.2320/matertrans.P-M2015805]