Abstract

Effects of Ca content (in the reactant mixture) on the formation and the photoluminescence properties of CaAlSiN3:Eu2+ phosphor (CASIN) were investigated by a combustion synthesis method. Ca, Al, Si, Eu2O3, NaN3, NH4Cl and Si3N4 powders were used as the starting materials and they were mixed and pressed into a compact which was then wrapped up with an igniting agent (i.e., Mg + Fe3O4). The compact was ignited by electrical heating under a N2 pressure of ≤1.0 MPa. By keeping the molar ratios of Al and Si (including the Si powder and the Si in Si3N4 powder) both at 1.00 and that of Eu2O3 at 0.02, XRD (X-ray diffraction) coupled with TEM-EDS (transmission electron microscope equipped with an energy-dispersive X-ray spectroscope) and SAED (selected area electron diffraction) measurements show that AlN:Eu2+ and Ca-α-SiAlON:Eu2+ are formed as the major phosphor products when the Ca molar ratio (denoted by Y) is equal to 0.25 and AlN:Eu2+ and Ca-α-SiAlON:Eu2+ could not be detected at Y ≥ 0.75 and ≥1.00, respectively. CASIN (i.e., CaAlSiN3:Eu2+) becomes the only phosphor product as Y is increased to 1.00 and higher. The extent of formation of CASIN increases with increasing Y up to 1.50 and begins to decrease as Y is further increased to 1.68. While the excitation wavelength regions are similar at various Y, the emission wavelength regions vary significantly as Y is increased from 0.25 to 1.00 due to different combinations of phosphor phases formed at different Y. The emission intensity of CASIN was found to vary with Y in a similar trend to its extent of formation. The Ca and Eu contents (expressed as molar ratios) in the synthesized products were found to increase roughly with increasing Y but were both lower than the respective Ca and Eu contents in the reactant mixtures.

Highlights

  • White light LED lighting is expected to become the major lighting technique in the generation due to its advantages such as energy efficiency, long lifetime, compactness, environment friendliness and designable features [1,2]

  • We report an experimental study on the effects of Ca content on the formation and the photoluminescence properties of CaAlSiN3:Eu2+ phosphor (CASIN)

  • (The volume percentages of AlN, CaAlSiN3 and Ca-α-SiAlON phases formed during synthesis with various Ca contents were estimated based on the XRD measurements and shown in Figure 2.) As mentioned previously, Ca2 Al2 SiO7, CaO and residual Eu2 O3 can be removed by washing the product with an acid

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Summary

Introduction

White light LED lighting is expected to become the major lighting technique in the generation due to its advantages such as energy efficiency, long lifetime, compactness, environment friendliness and designable features [1,2]. Many methods have been developed for the synthesis of nitridosilicate phosphors including solid state reaction (SSR) [6], carbothermal reduction and nitridation (CRN) [7], gas pressure sintering [8], and combustion synthesis (SHS) [9]. Many of these methods utilize costly and oxygen or moisture sensitive chemicals as the starting materials, and most of the methods are carried out under severe synthesis conditions (e.g., high temperatures, high pressures and long reaction time). We report an experimental study on the effects of Ca content (in the reactant mixture) on the formation and the photoluminescence properties of CASIN

Effects of Ca Content on Product Formation and Morphology
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Effects
11. Emission
Experimental Section
Conclusions
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