Abstract

Bismuth (Bi) alloying in Aluminum (Al) alloys is considered of importance in special applications requiring improvements in the alloy machining. Despite that, the influence of Bi either on evolution of the solidification or on resulting microstructure of hypereutectic Al-Si alloys is still to be determined. The present research work is devoted to these requirements. In the present study, Al-15wt.% Si hypereutectic alloy is modified with 1.0 wt.% Bi. The effects of this addition on the morphology of the phases forming the microstructure and on the tensile/wear properties are investigated. Various samples characterized by distinct cooling rates are generated by transient directional solidification of the ternary Al-Si-Bi alloy. Microstructure is examined by optical microscopy and scanning electron microscopy (SEM) analyses, segregation by energy-dispersive X-ray spectroscopy (EDS) whereas wear and tensile properties have been characterized by standardized tests. The experimental variations of the eutectic spacing are compared to each other based on their trends. It is found that the addition of minor Bi content (~1 wt. %) permitted tensile strength and ductility of 195 MPa and 14%. Furthermore, wear resistance is improved by up to 20% due to the Bi addition. The reasons for that will be outlined.

Highlights

  • Al-Si alloys are widely used to produce shaped castings for a variety of applications as a result of their high specific strength, wear resistance, corrosion resistance and low thermal expansion coefficient

  • The present study aims to contribute to a better comprehension of the effects of cohesion, size and distribution of the hard and soft phases on the mechanical properties and wear behavior of the ternary Al-15wt.%Si-1wt.%Bi alloy

  • This study focuses on the influence of solidification thermal parameters on the microstructural evolution

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Summary

Introduction

Al-Si alloys are widely used to produce shaped castings for a variety of applications as a result of their high specific strength, wear resistance, corrosion resistance and low thermal expansion coefficient. The usage of these alloys as an alternative to gray cast iron in automotive parts such as cylinder heads, brake discs and pistons aims to reduce automobile weight and improve fuel efficiency. In relation to the expanding applications of these alloys in the aeronautical and automotive industries, energy efficiency is directly associated to the weight factor, in which Al is about three times less dense than steel[4,5]

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